10-Minute Guide: How to Change Spark Plugs on an E39 5 Series

10-Minute Guide: How to Change Spark Plugs on an E39 5 Series

Changing spark plugs on an E39 5 Sequence BMW could seem to be a frightening activity, however with the fitting instruments and somewhat endurance, it may be achieved in just a few hours. This information will give you step-by-step directions and useful tricks to make the method as easy as potential.

Earlier than you start, it is necessary to collect the required instruments. You will have a spark plug socket, a ratchet, a spark plug hole gauge, and a brand new set of spark plugs. Moreover, chances are you’ll wish to have a pair of gloves and a store towel readily available. Upon getting your instruments and supplies prepared, you’ll be able to start the method of changing the spark plugs.

Step one is to disconnect the unfavorable battery terminal. This may assist forestall any electrical shocks while you’re engaged on the engine. Subsequent, take away the engine cowl and find the spark plugs. They’re usually positioned on the highest of the engine, and they’ll have wires related to them. Use the spark plug socket and ratchet to take away the outdated spark plugs. Watch out to not overtighten the brand new spark plugs, as this may harm the engine. Lastly, reconnect the battery terminal and begin the engine. In case you have adopted these steps accurately, your E39 5 Sequence BMW must be operating easily with new spark plugs.

Security Precautions

Altering spark plugs is a comparatively easy activity that may be accomplished in about an hour. Nevertheless, there are a number of security precautions that it is best to take earlier than you start:

  • Disconnect the battery. This may forestall any electrical shocks.
  • Enable the engine to chill down. This may forestall burns.
  • Put on gloves. This may shield your fingers from cuts and burns.
  • Use warning when eradicating the spark plugs. They are often brittle and break simply.
  • Don’t overtighten the spark plugs. This may harm the cylinder head.

Further Security Suggestions

Listed below are some further security suggestions to bear in mind when altering spark plugs:

  • Work in a well-ventilated space.
  • Keep away from touching the spark plugs together with your naked fingers.
  • Use a spark plug socket wrench to take away and set up the spark plugs.
  • Examine the spark plugs for harm earlier than putting in them.
  • Exchange the spark plugs in response to the producer’s suggestions.

Instruments Required

Socket set

You will have an entire socket set to take away the spark plugs. The socket set ought to embrace sockets of assorted sizes, together with a 16mm spark plug socket. A 6mm Allen key socket can also be wanted to take away the ignition coils.

Spark plug wrench

A spark plug wrench is a specialised software used to take away and set up spark plugs. It’s designed to suit snugly across the spark plug, offering a safe grip for elimination and set up.

Hole gauge

A spot gauge is used to measure the hole between the spark plug electrodes. The hole must be set to the producer’s specs, usually between 0.035 and 0.045 inches (0.89 and 1.14 mm).

Torque wrench

A torque wrench is used to tighten the spark plugs to the desired torque. The torque setting must be specified within the automobile’s service guide, usually round 25 Nm (18 lb-ft) for BMW E39 5 Sequence engines.

Further instruments

Along with the important instruments listed above, the next objects could also be useful:

  • New spark plugs
  • Anti-seize compound
  • Work gloves
  • Store rags
  • Flashlight

Disconnecting the Battery

To make sure your security when engaged on the spark plugs, it’s essential to disconnect the battery first. This easy step prevents any electrical shock or unintended ignition in the course of the restore course of. This is a step-by-step information to soundly disconnecting the battery:

1. Collect the required instruments: You will want a 10mm wrench, a pair of insulated pliers, and a towel or rag.
2. Find the battery: Open the hood and determine the battery, normally positioned within the engine bay in the direction of the entrance of the automobile.
3. Disconnect the unfavorable terminal first: Utilizing the 10mm wrench, fastidiously loosen the bolt connecting the unfavorable terminal (marked with a “-” image) to the battery. Gently pull the terminal away from the battery put up.
4. Wrap the unfavorable terminal: Place the towel or rag over the disconnected unfavorable terminal to stop any unintended contact with the constructive terminal.
5. Disconnect the constructive terminal: Repeat step 3 for the constructive terminal, which is usually marked with a “+” image.
6. Double-check connections: Be certain that each the unfavorable and constructive terminals are utterly disconnected and no cables are making contact with the battery posts.

Damaging Terminal Optimistic Terminal
Marked with “-“ Marked with “+”
Disconnect first Disconnect final
Wrap with towel or rag Don’t wrap or cowl

Eradicating the Engine Cowl

1. Find the engine cowl on the entrance of the engine.

2. Discover the rear fringe of the duvet and push down on the clips that maintain it in place.

3. Slide the duvet ahead and elevate it off the engine.

4. Disconnect {the electrical} connector that’s hooked up to the again of the engine cowl. This connector is for the oil stage sensor.

Entrance Again Connectors
front of engine cover back of engine cover electrical connectors

The oil stage sensor connector is a white connector with a single wire. It’s positioned on the passenger aspect of the engine cowl, close to the entrance.

As soon as {the electrical} connector is disconnected, the engine cowl may be eliminated utterly.

Finding the Spark Plugs

The spark plugs on an E39 5 Sequence are positioned within the engine compartment, close to the highest of the cylinder head. They’re lined by a plastic engine cowl, which have to be eliminated to entry them.

To take away the engine cowl, first find the 2 plastic clips that maintain it in place. The clips are positioned on the back and front of the duvet. Upon getting positioned the clips, use a flathead screwdriver to pry them misplaced.

With the clips eliminated, now you can elevate off the engine cowl. Watch out to not harm the duvet or the spark plugs.

As soon as the engine cowl is eliminated, you will note the spark plugs. They’re positioned within the heart of every cylinder head.

The spark plugs are held in place by a single bolt. To take away a spark plug, first use a spark plug wrench to loosen the bolt. As soon as the bolt is loosened, you’ll be able to pull the spark plug out of the cylinder head.

When eradicating the spark plugs, watch out to not drop them. If a spark plug is dropped, it may be broken.

Here’s a desk summarizing the steps for finding the spark plugs:

Step Description
1 Find the 2 plastic clips that maintain the engine cowl in place.
2 Use a flathead screwdriver to pry the clips misplaced.
3 Elevate off the engine cowl.
4 Find the spark plugs within the heart of every cylinder head.
5 Use a spark plug wrench to loosen the bolt that holds the spark plug in place.
6 Pull the spark plug out of the cylinder head.

Eradicating the Outdated Spark Plugs

Upon getting entry to the spark plugs, you can begin eradicating the outdated ones. This is a step-by-step information:

  1. Use a spark plug socket and ratchet: Connect a spark plug socket to a ratchet and punctiliously loosen the outdated spark plug by turning it counterclockwise.
  2. Take away by hand: As soon as the spark plug is free, take away it by hand to stop cross-threading.
  3. Examine the outdated spark plug: Study the situation of the outdated spark plug, together with the electrodes, insulators, and threads. This may present insights into any engine points or upkeep wants.
  4. Clear the world: Earlier than putting in the brand new spark plugs, use a clear rag or compressed air to take away any filth or particles from the spark plug wells.

Further Suggestions for Eradicating Spark Plugs

  • Use the proper instruments: Guarantee you will have the proper spark plug socket and ratchet to keep away from damaging the spark plugs or engine elements.
  • Watch out to not overtighten: Overtightening the spark plugs can harm the threads or strip the spark plug holes within the cylinder head.
  • Exchange all spark plugs without delay: It is advisable to exchange all spark plugs concurrently, even when just one has failed, to take care of constant efficiency and stop future points.
  • Keep away from cross-threading: Be cautious when putting in the brand new spark plugs and make sure you align them correctly with the threads. Cross-threading can completely harm the spark plug holes.
Torque Specs for E39 5 Sequence Spark Plugs
Spark Plug Sort Torque (Nm)
Customary Spark Plug 30
Iridium Spark Plug 23

Putting in the New Spark Plugs

7. Apply Anti-Seize to the New Spark Plugs

The ultimate step in making ready the brand new spark plugs is to use anti-seize to their threads. This may assist to stop the plugs from seizing within the cylinder head and make them simpler to take away sooner or later. When making use of anti-seize, you’ll want to use a small quantity and solely apply it to the threads, not the electrode. An excessive amount of anti-seize can really hinder the spark plug’s potential to create a powerful spark. Here’s a desk summarizing the steps for making use of anti-seize to spark plugs:

Step Description
1 Apply a small quantity of anti-seize to the threads of the brand new spark plug.
2 Use your fingers to unfold the anti-seize evenly over the threads, protecting all the floor.
3 Keep away from getting any anti-seize on the electrode of the spark plug.

As soon as the anti-seize has been utilized, you’re prepared to put in the brand new spark plugs within the cylinder head.

Reinstalling the Engine Cowl

As soon as the spark plugs have been changed, it is time to reinstall the engine cowl. Begin by fastidiously aligning the duvet over the engine, making certain that the gasket is correctly seated within the groove. Firmly press down on all sides of the duvet to safe it.

Subsequent, reconnect the bottom cable by tightening the terminal nut. Double-check that the cable is securely related.

Final however not least, examine the oil filler cap to make sure it’s correctly tightened. A free oil filler cap can result in oil leaks or contamination. When you’re happy with the cap’s tightness, reinstall the engine cowl by inserting it on prime of the engine and securing it with the clips. Be certain that all clips are securely fixed to stop the duvet from changing into free whereas driving.

Reconnecting the Battery

As soon as the spark plugs have been changed, it is time to reconnect the battery. Listed below are the steps to do it:

  1. Find the battery: The battery is normally positioned within the engine bay, both within the entrance or the again of the automobile. It is a black field with two terminals, one constructive and one unfavorable.
  2. Clear the battery terminals: Over time, the battery terminals can turn into corroded. This may forestall an excellent connection and result in beginning issues. Use a wire brush or sandpaper to wash the terminals.
  3. Reconnect the unfavorable terminal: The unfavorable terminal is normally black or has a unfavorable signal (-). Reconnect this terminal first.
  4. Reconnect the constructive terminal: The constructive terminal is normally purple or has a constructive signal (+). Reconnect this terminal final.
  5. Tighten the terminals: Use a wrench to tighten the terminals securely. Do not overtighten them, as this may harm the terminals.
  6. Verify the battery connections: Double-check that the battery terminals are securely related. Wiggle the terminals to ensure they’re tight.
  7. Reset the ECU (non-compulsory): Disconnecting the battery can reset the engine management unit (ECU). This may be useful if the automobile is experiencing any issues after the spark plugs have been changed.
  8. Begin the automobile: As soon as the battery is reconnected, begin the automobile and verify for any issues.
  9. Check drive the automobile: Take the automobile for a brief take a look at drive to ensure it is operating correctly.

Testing the Engine

Earlier than changing the spark plugs, it is important to check the engine. Begin the automobile and let it run for a couple of minutes till it reaches working temperature. If the engine runs roughly, idles erratically, or reveals hesitation, you might have a defective spark plug. Use a spark plug tester to find out the perpetrator.

A spark plug tester is an easy software that connects to the spark plug wire. When the engine is operating, it would produce a spark that may be seen by means of the tester’s window. If the spark is weak or intermittent, you will want to exchange the corresponding spark plug.

To check the spark plugs, comply with these steps:

Step Directions
1 Unplug the spark plug wire from the spark plug.
2 Insert the spark plug tester into the top of the spark plug wire.
3 Begin the engine and observe the tester for a spark.
4 If the spark will not be robust or intermittent, change the spark plug.
5 Repeat the method for every spark plug.

Methods to Change Spark Plugs on an E39 5 Sequence

Altering the spark plugs on an E39 5 Sequence is a comparatively easy activity that may be accomplished in about an hour. The next information will give you step-by-step directions on the way to change the spark plugs in your E39 5 Sequence.

Supplies wanted
– New spark plugs
– 10mm socket wrench
– 16mm socket wrench
– Ratchet
– Extension bar
– Spark plug hole gauge

Directions
1. Park the automobile on a stage floor and switch off the engine.
2. Enable the engine to chill utterly.
3. Open the hood and find the spark plugs. The spark plugs are positioned on the highest of the engine, below the valve cowl.
4. Disconnect {the electrical} connectors from the spark plugs.
5. Use the 16mm socket wrench to take away the spark plugs.
6. Hole the brand new spark plugs to the proper specification. The proper hole specification may be present in your automobile’s proprietor’s guide.
7. Set up the brand new spark plugs into the engine.
8. Tighten the spark plugs to the proper torque specification. The proper torque specification may be present in your automobile’s proprietor’s guide.
9. Reconnect {the electrical} connectors to the spark plugs.
10. Shut the hood.

Folks Additionally Ask

How usually ought to I alter the spark plugs on my E39 5 Sequence?

The spark plugs on an E39 5 Sequence must be modified each 100,000 miles or 6 years, whichever comes first.

What are the signs of dangerous spark plugs?

The signs of dangerous spark plugs embrace:
– Engine misfire
– Poor acceleration
– Elevated gas consumption
– Tough idle

How a lot does it value to alter the spark plugs on an E39 5 Sequence?

The associated fee to alter the spark plugs on an E39 5 Sequence varies relying on the labor fee of the mechanic. Nevertheless, the components themselves value round $50 to $75.